How to Size Ducts Using Velocity

When this applies

Use this guide for first-pass duct sizing when you want a fast area estimate before moving into detailed pressure-loss and noise calculations.

Tool to use

Cross-section from airflow and target velocity — round diameter or rectangular second side.

Open Duct Size & Velocity Calculator →

Steps

  1. 1Set airflow and a target velocity appropriate for the duct type and project stage.
  2. 2Compute required cross-sectional area from continuity.
  3. 3Convert that area into a round diameter or one missing rectangular side.
  4. 4Review whether the result is still realistic for installation and acoustic expectations.
  5. 5Move to detailed loss and balancing methods when the layout becomes fixed.

Examples

  • Comparing two candidate velocity limits for a main supply branch.
  • Checking whether an available duct width forces an unreasonable height.

What to avoid

  • Treating a velocity-only result as a final duct design.
  • Ignoring acoustic and spatial constraints after the first sizing pass.
  • Mixing airflow units without converting them consistently.

Related tools

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FAQ

Does this include pressure drop?

No. It only converts airflow and target velocity into area and size.

Can I use the same velocity target everywhere?

Not usually. Main trunks, branches, and terminals often have different practical velocity ranges.

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